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Visual Factory at Work

Visual Factory Definition

An operational philosophy based on fast absorption of information to make effective decisions.

In simple words it means: Organize, Standardize, Communicate.

It can be seen as an integral part of the 5S Program.

Tools

- Visual layout

- Production control boards

- Shadow boards

- Color coded bins for scrap, rework

- Horns, lights

- Inventory control cards

Examples

- Workstations identified

- Exit and caution signs, fire extinguishers, emergency procedures visible

- Part racks and drop areas identified

- Lines to distinguish work areas, aisles

- Containers labeled and accessible

- Equipment operating procedures visible

- TPM charts display maintenance of machinery

- Quality check sheets and productivity data sheets filled out

- Operation standards and process flow mapped out at each station

-Process control boards visible and updated

There are many more applications you can think of.




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